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A hard hat in front of a factory
Sierra Nevada Corp

One SNC division in Sparks, NV produces Ruggedized Handheld Computers (RHC) for military personnel. As they continue to ramp up production of the RHC units, improvements in material flow, operator takt times, part presentation and part quality were needed to meet customer demand. Components were batched at each assembly table and the throughput was not being optimized. Also, quality issues were aggravated by large quantities of components being produced at each cell. Component failures and design issues were often ignored for weeks or months due to all-out effort to build as many units as possible to yield enough good units to make shipments.

an empty textile factory floor
Buttsup Duck Design

Manufacture Nevada provided Buttsup Duck Design with business plan support, a full business assessment and help with the acquisition of funding. The support gave Buttsup Duck Design a clear relocation plan and growth strategy.

a food manufacturing conveyor belt with product on it
Popcorn Girl

Manufacture Nevada’s understanding of the international marketplace and food-product marketing helped provide the kinds of experience-based, decisive information the founders needed to close their immediate opportunity and maximize the success of their potential partnership with a Middle Eastern investor/franchisee. Popcorn Girl Las Vegas’s goal was to close the deal and maximize the cash flow while implementing a successful franchise operation in the Middle East.

sparks flying from a machine cutting metal
MicroMetl

Manufacture Nevada helped MicroMetl cellularize the manufacturing process into a lean manufacturing model. The heating and air conditioning part that used to travel 1.5 miles during assembly was soon assembled within an area of 100 feet. The improved efficiency and communication allowed MicroMetl to reduce indirect labor costs by 21 percent, reduce prices and increase market share. Manufacture Nevada also helped MicroMetl secure state grant funding to pay for training and consultation programs to implement lean manufacturing processes.

an empty factory floor
Orbus Exhibit and Display

Manufacture Nevada met with Orbus Exhibit and Display to discuss their needs. Their headquarters in Illinois had started their lean venture and the Nevada operation needed assistance with implementing the same lean concepts. Manufacture Nevada started with an assessment of the Nevada manufacturing operations and an analysis of the lean processes the Illinois plant had put in place. Manufacture Nevada provided lean training to key supervisors and then coached their implementation of Value Stream Mapping and 5S. Manufacture Nevada worked with Orbus’ schedule and implemented lean in short sessions over several months with very minimal disruption to Orbus’ schedule.