Automation offers significant advantages to both small and medium-sized manufacturers, especially in today's competitive labor market by complementing the workforce. Automation allows machines to handle tasks with minimal human intervention, whether through cloud-based software for data analysis or robotics that enhance safety and ease for employees. These tools not only increase productivity but also can boost morale. Four key automation applications that can help Nevada manufacturers improve quality, efficiency, and the work environment for human employees, leading to better operational outcomes.

#1: Predictive Maintenance

The Industrial Internet of Things (IIOT) refers to a network of sensors and other devices that gather and share data about a manufacturing process. In an industry where equipment failures can, at best, lead to costly downtime and dissatisfied customers, and at worst, put employees in danger, technology can proactively identify risks and facilitate repairs before failures occur. Recognizing and fixing anomalies proactively can also extend the life and improve the performance of high-value equipment.

#2: Materials Movement

Transporting supplies, raw materials, and finished goods has long been a challenge in manufacturing, often requiring humans to handle heavy and dangerous objects. Conveyor belt systems were an early form of industrial automation and have evolved with modern technology. Now, autonomous robots work alongside these systems, from mobile carts navigating facilities to machines assisting with loading products into trailers or inserting materials into machinery. These advancements improve safety, reduce repetitive strain, and boost efficiency, benefiting both companies and employees.

#3: Quality Control

The Industrial Internet of Things offers valuable insights into product quality throughout production. By using AI-powered smart sensors and cameras, Industrial Internet of Things systems can monitor and assess product condition and uniformity in real time. This data is analyzed and shared with human operators, allowing them to identify defects, streamline tasks, and improve efficiency. Additionally, these systems store data for further analysis, helping manufacturers enhance overall quality control and operational trends.

#4: Picking, Packing, and Palletizing

Using robotic technologies to pick and pack products can reduce damage, preserve valuable floor space, and, once again, make employees’ jobs safer and more fulfilling. Collaborative robots can work autonomously or alongside human workers and, with the addition of grippers or end-of-arm tools, vision systems, and flexible software, can identify, select, and pack products. This improves efficiency and reduces the risk of injury and job dissatisfaction among employees.

How Manufacture Nevada Can Help

Nevada manufacturers are increasingly leveraging automation to complement the skills of human workers, especially in light of ongoing workforce shortages. Automation helps maintain efficiency, quality, and reliability, while also making jobs more appealing by reducing dangerous or monotonous tasks. For companies looking to automate processes, connecting with a business advisor can provide guidance, including free assessments and identifying potential funding opportunities. Nevada's manufacturing sector is well-positioned to thrive by embracing Industry 4.0 technologies.

Content from this blog was sourced from Michigan Manufacturing Technology Center.